clean fruit processing plant equipment
Raw material New fruits
Finish product Clear AJC/apple juice concentrate
Brix70~72 in aseptic baggage
Hourly processing capacity up to 5 MTPH of uncooked new apples
Every day processing capacity up to a hundred and twenty MT/working day, primarily based on three shifts
Processing period 60 times (or much more)
Total processing capacity 7200 MT/year
Single strength juice Brix Average Brix 12, min. ten. and max. Brix fifteen.
B/A, Acidity, etc. TBC
Typical juice yield 90%, with double extracting.TBC and enzymation
Squander materials Peel and excessive pulp
Evaporator juice inlet 4000 Kg/hr twelve. °Brix
Evaporated capacity up to 4000 L/hr (initial result 80 °C)
Focus outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix 70 to seventy two °Brix (adjustable)
Packaging Aseptic bags
A FRESH APPLE PRE-Dealing with SECTION
A1 Fresh apple receiving pool 1
A2 CZPT flume 1
A3 Bucket elevator with pump 1
A4 Air-blowing & washing channel 1
A5 Fruit washing and sorting combiner 1
A6 Waste fruit discharge conveyor 2
A7 Drinking water filtration & recycling unit for merchandise A 1
B EXTRACTION SECTION
B1 HL bucket elevator one
B2 Hammer chopper
(Geared up with some knives and rotors) 1
B3 Chopping system 1
B4 Buffer tank 1
B5 Screw pumps 2
B6 Continuous belt press/1st phase
(with 1 set of belt as standby) one
B7 Screw conveyor 1
B8 Screw pump 1
B9 Obtaining tank 1
B10 Screw pump 1
B11 Continuous belt press/2nd phase
(with 1 set of belt as standby) 1
B12 Functioning platform for pressing 1
B13 Peels & seeds screw conveyor 1
B14 Balance tank for uncooked juice 1
B15 Built-in upstream management system 1
C ENZYMOLATION & FILTRATION SECTION
C1 Plate heat exchanger one
C2 Enzymation tanks(1000L,double-layer) 4
C3 Enzyme dosing device 1
C4 Procedure platform one
C5 Centrifuge pump 1
C6 Disk centrifuge separator 1
C7 Buffer tank 1
C8 Ultrafiltration Unit one
C9 Sectional control method 1
D CONCENTRATION SECTION
D1 Buffer tank two
D2 Tri-influence slipping movie vacuum evaporator 1
D3 Control system for item C 1
D4 Procedure platform 1
D5 Screw pump 2
E UHT STERILIZATION SECTION
E1 balance tank 1
E2 Plate UHT sterilizer 1
E3 Control system 1
F SINGLE-HEAD ASEPTIC FILLING SECTION
F1 Single-head aseptic filler 1
F2 Drum infeed and exit rollers 1
F3 Label printing station 1
F4 Management method one
G TIN CAN FILLING SECTION
G1 tin can washer one
G2 Tin can filling and seaming monobloc for 200~600g tin cans one
G3 constant pasteurizing & cooling system one
G4 air dryer 1
G5 Labeling machinery
G6 ink coder(Linx) 1
G7 best chain conveying system 1