High Good quality Carbonated Beverage Filling Machine for Pet CZPT Bottle
CZPT info
This collection of products is used in the production of gas-containing drinks, such as Coca-Cola, Sprite, Fanta etc. This device is washing, filling and capping three-in-one,This equipment is ideal for all kinds of bottle types. It adopts suspension air conveyor. When modify the bottle,It only demands to adjust the conveying width, which is much more successful and labor-preserving. This device adopts isobaric filling variety, which is more rapidly and far more stable. The machine adopts sophisticated PLC programming manage method, and the electrical components undertake internationally renowned manufacturers. The style of the complete equipment is scientific and realistic, with substantial output and reduced failure price.
| Undertaking name | Full answer of carbonated drink production line, such as: – Water therapy program – Carbonated drink processing line – Carbonated consume filling program – Bottled consume packing method – PET bottle blow molding method – CZPT technique – CZPT elements – Set up equipment |
| H2o resource | Clean drinking water (nicely drinking water, river drinking water, snow h2o and so forth.) |
| Equipment format | Freely design |
| Production potential | one thousand-24000BPH |
| Bottle type | 330ml-2000ml |
| Bottle shape | Freely developed |
| Cap kind | CZPT screw cap |
| Filling liquid | H2o, juice, non-carbonated drink and so forth |
| Filling stress | Counter force stress |
| Filling temperature | Reduced temperature |
| Labeling method | Sleeve labeling device |
| Heating way | Steam warmth and shrinking |
| Packing sort | Shrink wrapping |
| Shrinking fashion | CZPT heating |
| Shrinking format | CZPTize |
| Voltage | CZPTize |
| CO2 | Geared up by customer in regional |
Doing work theory
When bottles are despatched to the device by conveyor repeatedly, they to begin with are deliveried to the receiving wheel
by air-slide conveyor and then to washing component.
The bottle clamps maintain the bottles and trun more than 180°C to clean, then return back again to their unique position soon after
adequate washing and drying. The bottles are despatched to the middle thumb wheel 1 and to the filling portion to be loaded,
then moved by center thumb wheel 2 and achieve to capping portion to be capped, at the very same time, cap trimmer
sends caps to the best of the bottles and capper screws caps.
Bottles are despatched to the conveyor chain by the out stirring wheel to subsequent working placement.
Characteristics
one) Monoblock framework, the bottle goes by way of rinsing, filling and capping with little abrasion, and the transferring is secure, bottle altering is simpler.
two) Specially created stainless steel bottle clamp dose not get in touch with the thread elements of the bottle neck, staying away from the 2nd contamination.
3) High velocity and big circulation filling valve assures the large filling pace and exact fluid stage.
4) Components make contact with with the liquid are all of excellent stainless steel or meals level plastic.The electric powered program is of global brand and achieves the nationwide meals sanitary standard.
five) The bottle-out starwheel is of screwdown shape.When bottle dimensions is modified, there is no need to have to modify the transferring chain’s height.
CZPT Specifications
| Complete resolution of carbonated drink creation line 2000BPH – 24000BPH | PH≥4.6 Carbonated drink |
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| Mineral | Condition | Filling quantity | Filling stage (mm) | Neck type |
| PET bottle | Round or sq. bottle | 100-2000ml | Distance from bottle neck | Basing on the true sample |
| Bottle type | Diameter ≤ 105mm peak ≤ 335mm | |||
| Changeovers will be essential if having diverse bottle Concerning the bottle in sq. condition, the bottle separating program will be necessary |
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| Labeling method | Packing program | Palletizing program | ||
| Deal | Structure | |||
| Very hot glue OPP PVC shrink label Full label / 50 % label Handbook kind / Auto sort |
Handbook Movie shrinker Wrap close to Packer Robert packing Equipment |
1*2 two*three three*four 4*six three*5 |
Guide Low position gantry Palletizer Robert Palletizer Large position gantry Palletizer Solitary arm palletizer Handbook palletizer |
|
| Working surroundings | Temperature: ten-40 levels Celsius Humidity: No dew | |||
| Energy provide | 380V 3phase 50HZ / CZPTize | |||
| Product | DCGF14-12-five | DCGF18-18-6 | DCGF24-24-eight | DCGF32-32-10 | DCGF40-40-12 |
| Ability (500ml/bottle/h) | one thousand-3000 | 3000-6000 | 6000-8000 | 8000-ten thousand | 10000-15000 |
| Filling precision | ≤+5mm(liquid stage) | ||||
| Filling strain(Mpa) | ≤0.four | ||||
| Filling temperature(ºC) | -5 | ||||
| Complete power | 4.5 | 5 | six | 8 | 9.five |
| Weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| Overall dimensions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
| Merchandise | Components Name | Model | Model | |
| 1 | PLC | SIEMENS | Germany | |
| 2 | Inverter | |||
| 3 | Contact Display screen | |||
| four | Change | |||
| 5 | Contactor | |||
| 6 | Relayer | |||
| seven | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Drive motor | FEITUO | Swiss | |
| nine | Reducer | CNP | China | |
| 10 | Drinking water Pump | SKF | China | |
| eleven | Major CZPT | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| thirteen | Air component | ABB | ZheJiang |
In depth photos
Washing part
Carbonated drinks filling equipment is rotary washing device, which mostly use for beverage these kinds of as carbonate
d consume, new bottle enter the products by star wheel, through clip and overturn system make bottle down,
right after washing, it overturn bottle up instantly, then convey to the filling element by star metal, the main materials a
nd washing clip is stainless steel.
Filling part
The filling component is manly composed of a filling valve and filling transmission components. The washed bottle reachesthe
filling position via the bottle shifting wheel. In the indicate time, the bottle clamping plate of the filling machine will
clamp the bottle and go up to seal the bottle, filling valve will open up, send the liquid into the bottle. When the
liquid level of the bottle reaches the trachea of the filling valve, the filling will quit.
Capping element
The capping element is composed of screw heads, capping transmission element, a sorting component and an beneath protect tube pa
rts. The bottle which has finished filling will enter the capping situation by means of the driving wheel.
Bottles that have concluded capping will be transported by the bottle pusher to the conveyor belt.
Complete Manufacturing Line
one, H2o treatment method program: RO purified products, UF purified products, Sand filter, Carbon filter, Water softner, Drinking water storage tanks.
two, Beverage processing method: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing equipment, Homogenizer, Beverage drink pumps, CIP cleaning program
3, CO2 mixer
Carbonated beverage mixing device structure reasonable, the blend precision is substantial, COtwo mixes totally, has two instances of cooling, two carbonation merits. Largely is suited for types of carbonic acid drink’s combine processing, also might use in the paste drink, the fermentation drink and so on other delicate drinks’ mix processing.
4, Pasteurizer: Bottle inverse equipment, Bottled juice sterilizing tunnel
five, Closing packing technique: Shrink wrapping equipment
6, PET bottle blowing system: Automatic PET bottle blowing device, Preform unscrambler and elevator, Auxiliary machines
Our Services
The sample services
one. we can send out you the video of the running equipment.
two. you are usually welcome to appear to go to our manufacturing facility, and you could see the operation of the equipment below . We will make the arrangement to choose you up when you come .
three. If we get the permission of the consumer who has brought the devices from us ,we can notify you their contact details, you can go to pay a visit to their manufacturing unit.
CZPTized services
one. we can design the machines according your needs(substance ,energy,filling kind,the sorts of the bottles, and so on).
2. at the identical time we will give you our specialist recommendation.
Following-income services
1. we will provide the monthly bill of load on time to make confident you can get the equipment quickly.
2. when you complete the Preparing problems ,our engineer will go to your factory for the installation, tests and also coaching.
3. we provide a single yr guarantee with spare parts totally free.
